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Home » Common Epoxy Flooring Problems & How to Avoid Them

Common Epoxy Flooring Problems & How to Avoid Them

Have you found cracks, bubbles, or peeling on your epoxy floor, and you are wondering why it did? Most people who own properties prefer garage flooring in Dubai due to its strength and beauty. However, the issues arise when planning or installation fails. It is also important to know the general issues in epoxy flooring to prevent unnecessary expenses on repairs and disappointments.

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Poor Surface Preparation

The greatest cause of epoxy flooring is poor surface preparation. Epoxy can only bond well on a clean and rough surface. Adhesion is compromised by dust, oil, moisture or worn-out coatings. The floor could peel off or rise in a few months. Prior to the application of epoxy, the concrete should be dry. Long-term damage is produced by even low amounts of moisture. Even grinding or shot blasting is important. Smooth concrete cannot bond.

How to avoid it

To prevent this problem, try the following tips

  • One should always clean the surface. 
  • Check the level of moisture before applying. 
  • Eliminate grease and dirt and the loose layers of concrete. 
  • Good preparation creates a good bonding and a sustainable outcome.

 

 Air Bubbles and Blisters

The appearance of  parquet flooring is destroyed by air bubbles and blisters. They tend to emerge shortly after curing. The chief cause is trapped air in concrete. Bubbles are also enhanced by applying epoxy at high temperatures. The movement of the rollers can be fast enough to introduce air into the coating. The labour of applying incorrect epoxy thickness is also a problem. Heavy layers are trapping heat and air.

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How to avoid it

  • To avoid bubbles, epoxy should be used at stable temperatures. 
  • Roller strokes should be slow and steady. 
  • Use thinner layers where possible. 
  • Primer coating also aids in sealing the pores present in the concrete.

Peeling and Delamination

LVT flooring Dubai that have been peeled are not attractive and are unsafe. This issue is presented when the epoxy decouples from the concrete. This is usually brought about by the moisture vapour pressure. The wrong proportions of mixing also dilute the bond. Over a covered or painted floor, the application of epoxy results in failure. The layer is adhered to, but not the concrete. It peels off and up in the long run.

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How to avoid it

  • Test moisture before installation to prevent peeling. 
  • Combine epoxy as per instructions. 
  • Eliminate previous coats. 
  • The use of epoxy should always be on concrete that is prepared.

 Cracking and Surface Damage

The cracks are formed when the concrete underneath moves or expands. Epoxy floors are not flexible but strong. The surface of the epoxy shows structural cracks. Surface damage also occurs as a result of heavy impacts. In heavy loads, thin layers of epoxy crack easily. Movement of the concrete is caused by a change in temperature. This causes cracks on the surface, which can be seen.

How to avoid it

  • Always fix concrete prior to applying epoxy so as to minimize cracking. 
  • Insert expansion joints where necessary.
  •  Selection of the right epoxy thickness in the area.
  •  Areas that require heavy loading should have stronger systems.

 

Discolouration issue with your epoxy floor

Discolouration is a typical epoxy flooring issue. With exposure to sunlight, it becomes yellow with time. The surface is also stained by chemical spills. This is aggravated by low-quality materials. Poor curing environment influences colour stability. During the curing process, high heat alters the appearance of epoxy. Discolouration is more evident in dark colours.

How to avoid it

  • Coatings resistant to UV should be used to prevent colour changes. 
  • Wipe spills immediately so that they do not get stains. 
  • Monitor the temperature of the curing. 
  • Correct maintenance contributes to retaining colour.

 

Installation is the key to a durable and long-lasting epoxy floor.

Numerous SPC flooring are arising because of improper installation. Success is very much related to experience. Professional installers know the conditions of surfaces and material behaviour. They are also able to select the appropriate system in every space. A clean surface should be maintained following the installation of a non-slip floor coating that is non-slip. An epoxy floor is not safe as it is easily slippery, particularly in wet places. This issue manifests itself when installers omit anti-slip additives. Slickness is also augmented by high-gloss finishes in case of water or oil spills.

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How to avoid it

  • To prevent such a problem, the correct finish to the space should always be selected. 
  • Apply anti-slip texture at the time of installation. 
  • This enhances safety and does not compromise appearance. 
  • Premium Epoxy floors are safe and stylish when they are well planned.

 

Uneven Finish and Roller Marks

A rough epoxy surface is dishevelled and amateurish. The roller marks normally occur when the epoxy dries too quickly. Streaks and texture problems are also brought about by incorrect rolling technique. It is quite significant to keep pace when applying. Use adequate instruments and distribute pressure evenly. During the right time window, the work produces a smooth and consistent finish. Epoxy floors are commonly walked upon by many individuals. This contributes to dents, marks and low bonding. Epoxy requires adequate time to cure.

How to avoid it

  • Adequate time should always be given to curing. 
  • Heavy objects should not be placed too early. 
  • Adherence to the curing recommendations makes the floor perform better in performance and life cycle.

Moisture Accumulated Under the Floor.

Epoxy flooring is harmed by trapped moisture, which reduces its strength. This will usually result in bubbles, peeling or soft spots. This is more common in basements and the ground-level spaces.

How to avoid it

  • The pre-installation moisture testing is necessary. 
  • Moisture barriers are a means of risk reduction. 
  • The early prevention of moisture will stop significant issues in epoxy flooring in the future.

Always choose the right epoxy floor

Epoxy systems are not applicable in all areas. Epoxy resin with a light loading does not work in high-traffic areas. Inappropriate coatings are also destroyed by chemical exposures. It is essential to always align the epoxy system with the space usage. Traffic and exposure are of concern. The correct selection of solutions is long-lasting and more efficient in the long run.

Some maintenance tips that will avoid future problems.

  • Epoxy floors are maintained in good condition through frequent cleaning. 
  • Chemicals and dirt destroy it over time. 
  • Cleaners: Use soft cleaners on a day-to-day basis. 
  • Use of harsh chemicals should be avoided unless mandated.
  • Check floors frequently to detect damage at an early stage. 
  • Minor solutions can stop bigger issues in the future. 
  • Proper maintenance will save your investment and look.

 Talk to Our Experts for a FREE consultation.

Considering epoxy flooring or experiencing issues with your current floor? Talk to our experts today@ at https://commercialflooring.ae/. Get the proper instructions and installation, and lasting output. Get a free quote now and invest in your flooring successfully.

Frequently Asked Questions in Epoxy Flooring Problems.

Why then does epoxy flooring not last long?

Failure normally occurs because of poor surface preparation or a moisture problem.

Is epoxy flooring capable of withstanding heavy traffic?

Yes, and with the proper thickness and with the selection of the proper system.

Can epoxy flooring be used in a hot climate?

Yes, however, control of temperature during installation is very crucial.

What Epoxy flooring life cycle? 

An epoxy floor, when properly installed, can last several years.

Are epoxy floors that are damaged repairable?

Yeah, there are very few problems that cannot be resolved at an early stage.